2022-2024 Rivian R1S Quarter Panel: Fixing Rattles and Understanding the Airbag Recall
This guide covers the common rattles, cosmetic issues, and a critical safety recall involving the interior quarter panel trim in the 2022-2024 Rivian R1S.
- A critical safety recall (NHTSA 24V-408) exists for this panel. Damaged clips can interfere with airbag deployment, making inspection and proper installation vital.
- When buying a used panel, the most important check is the integrity of all mounting clips and tabs on the back; any damage is a major red flag.
- Rattles are the most common complaint and can often be fixed with felt tape, but confirm the panel is securely fastened first.
- The 'Ocean Coast' color and 'Dark Ash Wood' trim must be verified for an exact match, as multiple interior combinations exist.
Known Issues, Recalls, and Service Bulletins
CRITICAL RECALL: Improperly Secured Trim Panels (NHTSA 24V-408)
Safety Warning: Rivian issued a recall for 1,723 R1S and R1T vehicles from model years 2022-2024 due to an issue with the upper B-pillar and C-pillar trim panels. The R1S quarter panel is the C-pillar trim. The recall, known as FSAM-1464 by Rivian, addresses a problem where attachment clips may have been damaged during previous service procedures. Damaged clips can prevent the panel from staying secured during a side curtain airbag deployment, potentially causing the panel to become a projectile and increasing the risk of injury. The remedy is for Rivian service centers to replace the affected trim panels free of charge. Before purchasing a used panel or attempting a repair, it is crucial to check if a vehicle is part of this recall by running its VIN on the NHTSA website.
Technical Service Bulletin (TSB) for Interior Noises
While not specific to the quarter panel, Rivian has issued a TSB (RSB-93-26-001-1) for buzzing and rattling sounds from door trim panels on 2022-2026 models. The procedure involves strategically applying felt tape and lubricant to contact points. These same principles can be applied to quiet a noisy quarter panel, as the root cause—plastic parts vibrating against each other—is often the same.
Common Owner-Reported Issues
Many R1S owners report a variety of interior squeaks and rattles as a primary quality concern. These noises are often traced back to poorly fitted trim panels, loose clips, or contact points that need insulation. The large, complex shape of the rear quarter panel makes it a common source for these types of noises.
Symptoms of a Failing or Loose Quarter Panel
1. Rattling, Buzzing, or Creaking Noises
The most common symptom is noise coming from the rear cargo or third-row area. This can range from a faint buzz on smooth roads to a loud rattle over bumps. The sound is typically caused by the panel vibrating against the vehicle's metal body, other trim pieces, or internal components. Loose or broken mounting clips are a primary cause.
2. Poor Fit and Visible Gaps
A visual inspection may reveal that the panel is not sitting flush. You might see uneven gaps between the quarter panel and the headliner, door seals, or adjacent panels. In some cases, you may be able to physically move or wiggle the panel by hand, indicating it is not securely attached.
3. Cosmetic Damage to 'Ocean Coast' and 'Dark Ash Wood'
The 'Ocean Coast' interior, while durable, can show scuffs and stains. The most common issue is dye transfer from new blue jeans, though owners report this cleans off easily with interior cleaners or a damp cloth. The 'Dark Ash Wood' trim insert can be scratched or gouged by cargo or during installation. One owner noted that the bronze trim accents used in some Rivian interiors are also very susceptible to scratching.
Buying a Used Interior Quarter Panel Trim Panel
A used OEM panel can be a great value, but careful inspection is essential, especially given the safety recall associated with this part. Here’s what to check:
1. Verify the Exact Part Number, Color, and Trim
This is the most important step. The part number PT00003456 is specifically for the Rear Right panel in the 'Ocean Coast' color with 'Dark Ash Wood' trim. Rivian offers multiple interior combinations, and a panel from a 'Black Mountain' or other trim package will not match. Double-check the part number and confirm the color and wood grain from photos. An eBay listing for a similar part shows multiple variations, such as PT00003456M, highlighting the need for verification.
2. Inspect All Mounting Clips and Tabs
Warning: This is a critical safety check. Flip the panel over and inspect every single mounting point where a clip attaches. Look for any signs of stress, such as white marks on the plastic, cracks, or broken tabs. The recall (24V-408) was issued because these clips can be damaged during removal. A panel with even one damaged mounting point may not seat correctly, leading to rattles or, in a worst-case scenario, improper airbag deployment. Do not buy a panel with any damage to its mounting structure.
3. Check for Scuffs, Stains, and Scratches
Carefully examine the entire visible surface. While the 'Ocean Coast' material cleans well, deep gouges or scratches are permanent. Pay close attention to the areas that are most likely to be damaged by cargo, such as the lower sections and corners. Ensure the Dark Ash Wood insert is free of deep scratches or delamination.
4. Ask About the Donor Vehicle
If possible, find out the history of the vehicle the part came from. A part removed carefully from a low-mileage vehicle is always preferable. Avoid parts from vehicles that have been in a major accident, especially a side impact or rollover, as the panel itself could have unseen stress damage.
Replacement Difficulty & Cost
Replacing the rear quarter panel is a moderately difficult job that a patient DIYer can accomplish with the right tools.
- Difficulty: 3 out of 5
- Estimated Time: 1.5 - 2.5 hours
- Tools Needed: Plastic pry tool set, Torx bit set (T25 is common), socket set.
Pro Tip: Always purchase a new set of mounting clips from Rivian before starting the installation. The original clips are designed for one-time use and are the main reason for the safety recall when reused. Applying small pieces of felt tape to the contact points on the back of the new panel can help prevent future rattles.
Typical Replacement Costs
| Item | Estimated Cost |
|---|---|
| New OEM Panel (Dealer) | $400 - $700+ (estimate) |
| Used OEM Panel (Salvage) | $150 - $350 |
| Shop Labor Cost | $200 - $400 |
Frequently Asked Questions (FAQ)
Can I fix a rattling quarter panel without replacing it?
Yes, in many cases. If the panel is rattling but is otherwise secure, the noise can often be fixed by removing the panel and applying felt tape or foam to the plastic contact points on the back. You should also check for any loose screws or fasteners while the panel is off. However, if the mounting clips are broken, the panel should be replaced.
Is the 'Ocean Coast' interior difficult to keep clean?
No. While it may seem intimidating, most owners report that the vegan leather material is very easy to clean. Minor dirt, scuffs, and even jean dye transfer can typically be removed with a simple automotive interior cleaner and a microfiber cloth. For added peace of mind, some owners apply a ceramic coating designed for vinyl and leather interiors.
Is replacing the quarter panel a good DIY job?
This job is feasible for an experienced DIYer who is comfortable removing interior trim. It requires patience and the correct plastic pry tools to avoid damaging the panel or the surrounding trim. Given the safety recall related to the panel's clips, it is critical to use new clips for reinstallation and ensure the panel is perfectly seated. If you are not confident, it is best to have a professional handle the job.
Why is there a safety recall on this trim panel?
The recall (NHTSA 24V-408) was issued because the panel's attachment clips can be damaged if the panel is removed and then reinstalled during a service visit. These damaged clips may not hold the panel securely, and in a crash where the side curtain airbag deploys, the panel could detach and strike an occupant, increasing injury risk.
Technical Specifications
OEM Part Numbers: PT00003456 PT00003456M PT00053321E PT00003451L
Color: Ocean Coast, Trim Insert: Dark Ash Wood, Location: Rear Right (RH)
We Have This Part in Stock
The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.
- Rivian R1S:
- 🛍️ Shop This Part
- Known Issues, Recalls, and Service Bulletins
- CRITICAL RECALL: Improperly Secured Trim Panels (NHTSA 24V-408)
- Technical Service Bulletin (TSB) for Interior Noises
- Common Owner-Reported Issues
- Symptoms of a Failing or Loose Quarter Panel
- 1. Rattling, Buzzing, or Creaking Noises
- 2. Poor Fit and Visible Gaps
- 3. Cosmetic Damage to 'Ocean Coast' and 'Dark Ash Wood'
- Buying a Used Interior Quarter Panel Trim Panel
- 1. Verify the Exact Part Number, Color, and Trim
- 2. Inspect All Mounting Clips and Tabs
- 3. Check for Scuffs, Stains, and Scratches
- 4. Ask About the Donor Vehicle
- Replacement Difficulty & Cost
- Typical Replacement Costs
- Frequently Asked Questions (FAQ)
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