2020-2024 Lincoln Aviator Headrest: Recall, Color Matching, and Replacement
This guide covers a critical safety recall, common failure symptoms, and how to find the exact color-matched used headrest for your 2020-2024 Lincoln Aviator.
- A critical safety recall (NHTSA 22V247000) exists for some 2022 Aviators where the headrest cushion can detach; verify recall status before buying.
- Matching your vehicle's interior trim code is the #1 priority when buying used; find the code on the driver's door jamb sticker to avoid a color/material mismatch.
- These are often powered headrests; inspect the electrical connector for damage and confirm the part number corresponds to your seat features (e.g., 12-way power).
- Replacement is simple for a DIYer, involving pressing two release buttons and disconnecting one electrical plug inside the seatback.
Critical Safety Recall: Headrest Cushion Detachment
Safety Recall Notice: Ford issued recall NHTSA 22V247000 (Ford Recall #22S23) for certain 2022 Lincoln Aviator models. The power head restraint cushion may detach from the head restraint frame when adjusted to its full forward position. A detached headrest can significantly increase the risk of injury in a crash. The official remedy is for dealers to replace the front driver and passenger head restraints free of charge. Before purchasing a used part, it is crucial to verify with a Lincoln dealer whether the specific vehicle it came from was affected by this recall and if the remedy was performed.
Symptoms of Failure
Aside from the critical recall issue, a headrest can fail in several other ways. Knowing what to look for can help you diagnose the problem or inspect a used part.
1. Power Adjustment Failure
On models equipped with power-adjustable or 'Perfect Position' seats, the motor or switch that controls the headrest movement can fail. You may find the headrest is stuck in one position and won't move up, down, forward, or back when you press the seat control switch. This is typically an electrical issue, either with the motor inside the headrest itself or the seat control module.
2. Physical Damage and Wear
This is the most common reason for replacement. Look for tears, scuffs, or deep scratches in the leather or vinyl. Over time, sun exposure can cause discoloration or fading that doesn't match the rest of the seat. The foam cushion can also collapse or become permanently indented, making it uncomfortable and unsupportive.
3. Rattling or Loose Components
A rattling noise coming from the headrest area while driving can indicate that an internal component, like the adjustment mechanism or the recalled cushion frame, has become loose. If the headrest feels wobbly on its posts, the guide sleeves in the seatback may be worn or damaged.
Buying a Used 2020-2024 Aviator Headrest: A Buyer's Checklist
Purchasing a used headrest can save you a significant amount of money, but careful inspection is key. The sheer number of interior color and material combinations makes finding an exact match the biggest challenge.
1. Find Your Vehicle's Interior Trim Code
This is the most important step. Do not try to guess the color. Lincoln uses many shades that look similar online but are different in person (e.g., Sandstone, Roast, Chalet, Ebony). To find your exact interior trim, open the driver's side door and look for the Safety Compliance Certification Label on the door jamb. The interior trim code is typically labeled under 'INT TR'. Provide this code to the seller to guarantee a perfect match.
Pro Tip: When buying online, ask the seller for a picture of the part number sticker on the headrest itself. You can then cross-reference this with a dealer to confirm it matches your vehicle's trim package.
2. Verify the Part Number
The part numbers provided (LC5Z-78611A08-AD, AE, AR, AS, AT, BG) each correspond to a specific color, material (e.g., Premium Leather, Savannah Leather, Soft Touch Vinyl), and sometimes seat type (e.g., 12-way seat). For example:
- LC5Z-78611A08-BG: Savannah leather, Chalet
- LC5Z-78611A08-AR: Premium leather, Roast
- LC5Z-78611A08-AD: Premium sandstone for 12-way seat / Soft Touch vinyl sandstone for 10-way seat
Always confirm the part number is correct for your specific interior.
3. Inspect the Physical Condition
- Leather/Vinyl: Check for cracks, tears, and scuffs. Pay close attention to the seams.
- Foam: Squeeze the cushion to ensure the foam is still firm and supportive, not collapsed or crunchy.
- Posts: Ensure the two steel posts are straight, free of rust, and not bent.
- Electrical Connector: If it's a powered headrest, inspect the electrical connector and pigtail. Ensure the plastic isn't cracked and the pins aren't bent or corroded.
Cost Comparison: New vs. Used
| Part Type | Estimated Cost |
|---|---|
| New OEM | $80 - $400 |
| New Aftermarket | Not commonly available |
| Used OEM | $60 - $150 |
| Shop Labor | $50 - $100 |
Note: Prices are estimates and can vary based on the specific color, material, and supplier. New OEM pricing varies widely depending on the trim level.
Headrest Replacement Guide
Replacing the front headrest on an Aviator is generally straightforward, but the presence of a power connection adds a step compared to a basic headrest.
- Difficulty: 2/5 (Slightly more involved if powered)
- Estimated Time: 0.5 hours
- Tools Needed: None for basic removal; possibly a trim removal tool for the seat back panel.
Step-by-Step Instructions:
- Raise the Headrest: Move the headrest to its highest position using the power seat controls.
- Locate Release Buttons: At the base of each steel post, where it enters the seat, there is a plastic guide sleeve. One sleeve has a button for height adjustment, and the other may have a smaller, harder-to-press button for removal.
- Release and Remove: Press and hold both buttons simultaneously. While holding the buttons, pull the headrest straight up and out of the seatback.
- Disconnect Electrical Connector (If Equipped): The headrest will still be attached by a wire. To access the connector, you will likely need to partially remove the upper seatback panel. These panels often unclip, but proceed carefully to avoid breaking tabs. Once you have access, find the electrical connector, press the release tab, and separate it.
- Installation: To install the new headrest, first connect the electrical plug. Then, align the steel posts with the guide sleeves and push the headrest down until it clicks into place. Test the power adjustment functions to ensure it's working correctly.
Warning: According to Lincoln, headrests that contain audio system speakers cannot be removed by the user. Attempting to do so may damage the audio system wiring.
Frequently Asked Questions (FAQ)
Is the driver's side headrest the same as the passenger's side?
Yes, for the 2020-2024 Aviator, the front driver and passenger headrests are typically interchangeable, provided they are from seats with the same features (e.g., both are 12-way power seats). However, always confirm the part number.
How do I know if my Aviator is affected by the headrest recall?
The recall specifically mentions certain 2022 model year vehicles. You can check if your specific vehicle is affected by entering your VIN on the NHTSA website (nhtsa.gov/recalls) or by contacting a Lincoln dealership.
Can I install a headrest from a Black Label trim into my Reserve trim Aviator?
Physically, it may fit, but the leather type, color, and stitching pattern will likely not match. For example, Black Label themes like 'Chalet' use unique Savannah leather that differs from the standard leather in Reserve models. It's best to stick to a headrest from the same trim level to ensure a perfect match.
My headrest won't move. Is it the motor or a fuse?
It could be either. First, check if other power seat functions are working. If only the headrest is inoperative, the problem is likely the headrest motor or the specific switch. If multiple seat adjustments don't work, check the fuse for the seat control module. A forum for a similar Lincoln vehicle noted that the motor within the headrest was the point of failure.
Technical Specifications
OEM Part Numbers: LC5Z-78611A08-AD LC5Z-78611A08-AE LC5Z-78611A08-AF LC5Z-78611A08-AN LC5Z-78611A08-AR LC5Z-78611A08-AS LC5Z-78611A08-AT LC5Z-78611A08-BG
Fits front driver or passenger seat. Available with and without power adjustment. Material and color are specific to the vehicle's interior trim package (e.g., Premium Leather, Savannah Leather, Soft Touch Vinyl in colors like Roast, Sandstone, Chalet, Ebony).
We Have This Part in Stock
The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.
- Lincoln Aviator:
- 🛍️ Shop This Part
- Critical Safety Recall: Headrest Cushion Detachment
- Symptoms of Failure
- 1. Power Adjustment Failure
- 2. Physical Damage and Wear
- 3. Rattling or Loose Components
- Buying a Used 2020-2024 Aviator Headrest: A Buyer's Checklist
- 1. Find Your Vehicle's Interior Trim Code
- 2. Verify the Part Number
- 3. Inspect the Physical Condition
- Cost Comparison: New vs. Used
- Headrest Replacement Guide
- Step-by-Step Instructions:
- Frequently Asked Questions (FAQ)
- 🎟️ Get 5% Off