1993-1996 Subaru Impreza Grille: A Buyer's Guide to Brittle Tabs and Trim Variations
This guide covers common failure points, trim-specific part numbers, and how to inspect a used grille for your first-generation Impreza.
- The most critical inspection point on a used grille is the plastic mounting tabs; if they are broken, the grille cannot be secured properly.
- Replacement is extremely simple on 1993-1996 models and does not require bumper removal, only a screwdriver to release two top clips.
- Grilles from the 1997-2001 facelift generation will not fit the earlier 1993-1996 models.
- New OEM grilles are discontinued, making used OEM parts the best choice for guaranteed fitment and original appearance.
Symptoms of a Damaged Grille
Because the grille is a static plastic component, failure is always visual and related to physical damage. There are no mechanical or electrical symptoms associated with a bad grille.
- Cracked or Broken Plastic: Over decades, the original plastic becomes brittle from heat cycles and sun exposure. This makes it susceptible to cracking from even minor impacts, like road debris or snow falling from a roof. Cracks often start near the mounting points.
- Broken Mounting Tabs: This is the most common and critical issue. The tabs that hold the grille to the car are fragile. If they break, the grille will be loose, rattle, or may even fall off completely. A grille with broken tabs cannot be installed securely.
- Faded or Peeling Finish: Constant exposure to UV rays from the sun can cause the grille's original finish, whether it's painted or matte plastic, to fade, turn chalky, or peel.
Pro Tip: A loose or rattling grille is almost always caused by broken mounting clips or tabs. While the clips themselves can be replaced, the tabs molded into the grille itself cannot.
Buying a Used 1993-1996 Impreza Grille
Since new OEM grilles have been discontinued, buying a quality used part is the most common solution. Aftermarket options exist, but their fit and finish can be inconsistent. A used OEM grille ensures correct fitment and original appearance. Here’s what to inspect carefully:
1. Inspect All Mounting Points
This is the most important check. A grille with perfect cosmetics is useless if it can't be mounted.
- Top Tabs: The top of the grille has two main plastic tabs that lock into the radiator support. These are released by pressing down on them through small access holes above the grille. Ensure these tabs are present, intact, and not cracked.
- Lower Posts: The bottom of the grille has two small plastic posts or 'nipples' that slide into holes on the headlight assemblies to align and secure it. Check that these are not broken off.
- Alignment Clips: There are also two small alignment clips that help position the grille correctly. Make sure these are intact.
2. Check for Cracks and Brittleness
Flex the grille slightly (if the seller permits) to check for extreme brittleness. Examine the entire surface, especially around the screw holes and mounting tabs, for hairline cracks that could worsen during installation.
3. Verify the Correct Trim and Color
Subaru used a few different grilles for this generation, primarily differing in color or finish.
- Part Number SU1200112 (OEM 91067FA010NN): This is a common grille for base models from 1993-1994, described as matte gray or unpainted.
- Part Number 91067FA020LU: This grille also fits the 1993-1996 range, with the 'LU' suffix likely indicating a specific color or finish.
While most grilles from this era are physically interchangeable, matching the part number or color is key to a perfect restoration. Ask the seller for the part number from the back of the grille if possible.
Known Issues, Recalls, and TSBs
There are no official recalls or Technical Service Bulletins (TSBs) from Subaru or the NHTSA related to the grille for the 1993-1996 Impreza. The primary known issue, widely reported by owners in forums, is the plastic becoming extremely brittle with age, leading to easy breakage.
Grille Replacement Guide
Replacing the grille on a first-generation Impreza is one of the easiest jobs you can do. Unlike later models, it does not require removing the front bumper.
- Installation Difficulty: 1 out of 5
- Estimated Time: 5-10 minutes
- Tools Required: Flathead screwdriver or a plastic trim tool.
Step-by-Step Instructions
- Open the hood.
- Look at the top of the grille. You will see two small access holes in the plastic trim above it.
- Peer down into these holes. You will see the plastic release tabs for the grille.
- Use a long flathead screwdriver to press down firmly on each tab to release it.
- Once the top tabs are released, gently pull the top of the grille toward you.
- Lift the grille up and out, disengaging the two lower posts from the headlight assemblies.
- To install the new grille, simply reverse the process. Align the bottom posts first, then push the top of the grille into place until the tabs click securely.
Warning: Be gentle when pressing the new grille into place. The aged plastic tabs can break easily if forced.
Cost Comparison
Understanding the cost helps you see the value in a good used part.
| Part Type | Estimated Cost | Notes |
|---|---|---|
| New OEM | $80 - $95 | Discontinued and no longer available to purchase new. |
| New Aftermarket | $40 - $150+ | Basic replacements are affordable. Custom styles like mesh or carbon fiber cost more, but fitment can be a gamble. |
| Used OEM | $50 - $100 | The best option for fit and originality. Prices vary based on condition and rarity (e.g., STi versions are much more). |
| Shop Labor | $40 - $75 | Most shops will charge their minimum fee, typically 0.3-0.5 hours of labor. |
Frequently Asked Questions (FAQ)
Will a grille from a 1997 Impreza fit my 1995 model?
No. The Subaru Impreza had a facelift in 1997 which changed the headlights, bumper, and grille. Grilles from 1997-2001 models will not fit the 1993-1996 front end.
Can I just glue a broken mounting tab back on?
It is generally not recommended. The mounting tabs are under constant vibration and stress, and most adhesives like super glue or standard epoxy will not create a strong enough bond on the old plastic to hold reliably. A replacement grille is the best solution.
Is an aftermarket grille a good choice?
It can be, but it's a risk. While cheaper, aftermarket grilles are known for having fitment issues, such as gaps or misaligned mounting points. For a hassle-free installation and factory look, a used OEM part is usually the better investment.
What holds the grille in place?
The grille is held in place by two main clips at the top and two small posts at the bottom that seat into the headlight housings. No screws are used to hold the main grille assembly itself, making removal very quick.
Technical Specifications
OEM Part Numbers: 91067FA010NN 91067FA020LU
Material: Plastic. Mounting Method: Top clips, bottom alignment posts.
The information in this article is provided for general reference and educational purposes only. Vehicle specifications, procedures, and part compatibility can vary by production date, trim level, and region. Always consult your vehicle's factory service manual and verify part numbers before purchasing or performing repairs. Safety-critical components such as airbags, seat belts, and braking systems should be installed by a qualified professional.
- Subaru Impreza:
- Symptoms of a Damaged Grille
- Buying a Used 1993-1996 Impreza Grille
- 1. Inspect All Mounting Points
- 2. Check for Cracks and Brittleness
- 3. Verify the Correct Trim and Color
- Known Issues, Recalls, and TSBs
- Grille Replacement Guide
- Step-by-Step Instructions
- Cost Comparison
- Frequently Asked Questions (FAQ)
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