2007-2018 Mitsubishi Outlander Grille: A Buyer's Guide to Styles, Fitment, and Replacement

Generation-Specific Grille Guide: 2007-2018

The Mitsubishi Outlander underwent several major design changes between 2007 and 2018. The grille is one of the most prominent parts affected by these updates, making it crucial to select a part that matches your vehicle's specific year range. Using a grille from the wrong generation will result in improper fitment.

2007-2009 Outlander Grille

The early second-generation Outlander features a relatively simple grille design. It consists of a main upper grille assembly and a separate lower bumper grille insert. The upper grille is a single piece with a central bar for the emblem. The lower grille is a mesh insert that fits into the bumper opening.

• Upper Grille OEM Part Numbers: 7450A035, 7450A035HA
• Lower Bumper Grille OEM Part Number: 6402A037
• Key Identifier: Single horizontal bar across the middle of the upper grille.

2010-2013 Outlander Grille

For the 2010 model year, Mitsubishi introduced a significant facelift featuring a large, aggressive front grille often called the "jet fighter" grille. This design is much taller and more prominent than the previous version. It integrates the upper and central portions into one large assembly, with a separate lower grille section. This design does NOT fit the earlier 2007-2009 models.

• Upper Grille Assembly OEM Part Numbers: 6400C722 (Grille Trim)
• Lower Grille OEM Part Number: 6402A199
• Key Identifier: Large, trapezoidal shape inspired by fighter jets.

2014-2015 Outlander Grille

The third-generation Outlander debuted with a more refined, slimmer dual-bar grille design. This version is less aggressive than the "jet fighter" style and consists of upper and lower sections that are distinct to these two model years. These parts are not compatible with the Outlander Sport. 🎬 See this video on removing the front bumper

• Lower Bumper Grille OEM Part Number: 6402A233
• Key Identifier: Thin, twin horizontal chrome bars on the upper grille.

2016-2018 Outlander Grille

In 2016, the Outlander received another major facelift with the introduction of the "Dynamic Shield" design. This grille is characterized by large, sweeping chrome or silver accents that frame the central grille area. It's important to note that the grille for gasoline models is different from the one used on the Plug-in Hybrid (PHEV) version.

• Upper Grille OEM Part Numbers (Gasoline Models): 7450A967, 7450A992
• Key Identifier: Prominent chrome/silver "C"-shaped accents on the sides of the grille area.

Symptoms of a Damaged Grille

Grille failure is almost always the result of physical impact. There are no moving parts, so symptoms are visual and structural.

• Cracked or Broken Plastic: The most common symptom, resulting from impacts with road debris, parking blocks, or other vehicles. Large cracks can compromise the grille's structural integrity.
• Peeling Chrome or Faded Finish: Over time, the chrome plating on trim pieces can bubble, peel, or flake due to weather and sun exposure. The black plastic can also fade to a dull gray.
• Loose Fit or Rattling: This is usually caused by broken mounting tabs on the back of the grille. Even a minor impact can snap these fragile plastic clips, causing the grille to vibrate or sit unevenly.

Buying a Used 2007-2018 Outlander Grille: What to Check

A used OEM grille can be a great value, often offering better fit and material quality than cheap aftermarket alternatives. However, a careful inspection is essential before purchasing.

1. Verify the Year Range and Model: First and foremost, confirm the grille is from the correct generation of Outlander (2007-2009, 2010-2013, 2014-2015, or 2016-2018) and that it is for a standard Outlander, not an Outlander Sport.
2. Inspect All Mounting Tabs: This is the most critical step. Turn the grille over and carefully examine every plastic tab and clip socket. These are what hold the grille securely to the bumper. If even a few are cracked or broken off, the grille will not install correctly and will likely rattle or have gaps.
3. Check for Hidden Cracks: Gently flex the grille to reveal any hairline stress cracks, especially around the corners and mounting points. What looks like a small scuff on the front could be a major crack on the back.
4. Examine the Finish: Look closely at any chrome or silver trim for signs of peeling, bubbling, or deep pitting. Minor road wear is normal, but significant finish damage cannot be easily repaired.
5. Confirm Emblem Status: Replacement grilles, both new and used, rarely include the Mitsubishi three-diamond emblem. Expect to transfer the emblem from your old grille. Check that the mounting area for the emblem is intact.

Known Issues, Recalls, and Technical Service Bulletins (TSBs)

There have been no major safety recalls issued by the National Highway Traffic Safety Administration (NHTSA) specifically for the grille on 2007-2018 Mitsubishi Outlander models. However, a TSB related to hood flutter on 2022 models mentions procedures involving the grille and a weatherstrip that installs on its lip, but this does not apply to the 2007-2018 generation. Any issues with the grille are typically related to cosmetic durability or damage from external sources.

Replacement Overview

Replacing the grille on a Mitsubishi Outlander typically requires removing the entire front bumper cover first. While not overly complex, it involves numerous clips and screws and can be tedious.

• Difficulty: 2 out of 5. Feasible for a DIYer with basic tools.
• Estimated Time: 1 to 2 hours.
• Tools Required: 10mm socket, Phillips head screwdriver, flat blade screwdriver, and a plastic trim removal tool set to avoid scratching paint.

General Steps:

1. Open the hood and remove the plastic clips and 10mm bolts securing the top of the bumper cover.
2. Remove the screws or clips securing the bumper cover to the fender liners in each wheel well.
3. Remove any bolts or clips securing the bottom of the bumper cover to the splash shield.
4. Carefully pull the sides of the bumper cover away from the vehicle to release the clips holding it under the headlights.
5. If equipped, disconnect fog light wiring harnesses before fully removing the bumper.
6. With the bumper cover removed and placed on a soft surface, the grille can be unclipped and unscrewed from the back side.

Cost Comparison: Outlander Grilles

Frequently Asked Questions (FAQ)