2003-2009 Mitsubishi Outlander Grille: A Guide to First and Second Gen Differences

Key Differences: First-Gen (2003-2006) vs. Second-Gen (2007-2009)

The most important thing to know when buying a grille for a 2003-2009 Mitsubishi Outlander is that the part is completely different between the first and second generations. The two designs are not interchangeable in any way.

First Generation (2003-2006)

The first-generation Outlander features a multi-piece front grille design. It is typically composed of a left (driver) and right (passenger) side insert within the bumper cover. These pieces are often sold separately and may come in a paint-to-match finish. Early models from 2003-2004, in particular, use this two-piece style. It's crucial to identify which specific piece you need—driver side, passenger side, or a potential center section on certain trims.

Second Generation (2007-2009)

The second-generation Outlander, introduced for the 2007 model year, has a completely redesigned front end. It features a large, single-piece upper radiator grille that houses the Mitsubishi emblem. This is often described as having a silver or chrome frame with a black mesh or honeycomb insert. Additionally, there is a separate, smaller lower grille insert located in the center of the front bumper. When purchasing for a 2007-2009 model, you must specify whether you need the main upper grille or the lower bumper grille, as they are distinct parts.

Symptoms of a Damaged Grille

Grille failure is almost always due to physical damage or cosmetic wear. There are no electronic or mechanical systems involved. Common symptoms include:

• Visible Cracks or Breaks: This is the most common issue, usually caused by impacts from road debris or minor parking lot collisions.
• Loose Fit or Rattling: If the grille is not secure, it's likely that one or more of its plastic mounting tabs have broken off. This is a very common problem, especially on parts that have been previously removed.
• Faded or Peeling Finish: The plastic and any chrome or painted surfaces can fade, chip, or peel due to sun exposure and weather over time, making the vehicle look older and poorly maintained.
• Missing Pieces: Sections of the grille's mesh or individual bars can break away, leaving the radiator and condenser exposed to larger debris.

Buying a Used 2003-2009 Outlander Grille: What to Check

A used OEM grille is often a great value, offering factory fit and durability that can be superior to cheap aftermarket alternatives. Here’s what to inspect before you buy:

1. Verify the Generation and Piece: First, confirm you are buying for the correct year range (2003-2006 or 2007-2009). For first-gen models, confirm if it's the left or right piece. For second-gen, confirm if it's the upper or lower grille.
2. Inspect All Mounting Tabs: This is the most critical inspection point. Carefully check the back of the grille for all the plastic tabs and clip points. Ensure none are cracked, stressed, or broken off. A grille with broken tabs will never fit securely and will likely rattle or fall out.
3. Check for Hairline Cracks: Look closely at the entire surface, especially around the edges and screw holes. Small, hard-to-see cracks can grow over time from engine vibration and temperature changes.
4. Examine the Finish: For second-gen grilles, check the chrome or silver-painted frame for peeling, bubbling, or deep scratches. For first-gen paint-to-match grilles, expect to have them repainted to match your vehicle's color.
5. Confirm Emblem Status: The Mitsubishi emblem is almost always a separate part. Do not assume it is included with the grille. You will likely need to transfer your old one or purchase a new one separately.

Known Issues, Recalls, and Service Bulletins

There are no recalls or Technical Service Bulletins (TSBs) issued by the NHTSA specifically for the grille on the 2003-2009 Mitsubishi Outlander. However, a recall was issued for first-generation models (2003-2006) concerning corrosion of the front crossmember, which could cause the lower control arm to detach. While this doesn't directly involve the grille, severe corrosion in this area could indicate that other front-end components, including the bumper and grille supports, may also be compromised.

Installation Difficulty and Guide

Replacing the grille on a Mitsubishi Outlander is generally a straightforward task suitable for a DIY mechanic with basic tools.

• Difficulty: 2 out of 5
• Estimated Time: 0.5 - 1.5 hours
• Tools Needed: Flathead screwdriver, Phillips screwdriver, socket set, plastic trim removal tools.

General Replacement Steps (Second-Gen Upper Grille): 🎬 Watch: How to remove a 2007-2009 upper grille

1. Open the hood to access the top of the grille.
2. Remove the plastic push-clips or screws that secure the top edge of the grille to the radiator support.
3. Carefully reach behind the grille and release the retaining clips holding it to the bumper cover. Using plastic trim tools can help prevent scratching the paint.
4. Once all clips are released, gently pull the grille forward and away from the vehicle.
5. If your old grille has the emblem, carefully release its tabs from the back and transfer it to the new grille.
6. Installation is the reverse of removal. Align the tabs on the new grille, press it firmly into place until the clips engage, and then re-install the upper screws or push-clips.

For the lower grille on 2007-2009 models or the inserts on 2003-2006 models, partial removal of the front bumper cover may be necessary to access the retaining tabs from behind.

Cost Comparison

Frequently Asked Questions (FAQ)